Egg Conveyor Chain

Our Egg Conveyor Chain is specifically engineered for automated egg collection systems in modern poultry operations. Featuring a smooth, precision-manufactured surface and advanced hardening technology, this chain ensures gentle handling of eggs while maintaining exceptional durability and reliability in continuous operation environments.

Introduction

Why Choose Our Egg Conveyor Chain?

In modern poultry farming, the efficiency and safety of egg collection systems directly impact productivity and product quality. Our Egg Conveyor Chain represents the pinnacle of agricultural conveyor technology, combining precision engineering with practical durability.

 

The Challenge in Poultry Operations

Poultry farms face unique challenges when it comes to egg handling:

  Egg Fragility: Eggs require gentle handling to minimize breakage and maintain quality

  Continuous Operation: Modern farms operate 24/7, demanding reliable equipment

  Corrosive Environment: Poultry facilities expose equipment to moisture, ammonia, and organic materials

  Maintenance Costs: Equipment downtime directly impacts farm profitability

  Hygiene Standards: Food safety regulations require easy-to-clean equipment

 

Our Solution

Our Egg Conveyor Chain addresses all these challenges through:

 

 Precision Surface Engineering - The smooth, hardened surface minimizes egg damage while providing superior wear resistance

 Advanced Material Science - High-grade steel with specialized hardening ensures longevity in harsh farm environments

 Corrosion Protection - Electro-galvanized coating provides 25 microns of protective zinc layer

 Optimized Design - Specifically engineered pitch and link configuration for gentle, consistent egg movement

 Industry Compliance - Meets or exceeds all relevant agricultural and food safety standards

Real-World Performance

Farms using our Egg Conveyor Chain report:

  98% reduction in egg breakage compared to standard chains

  50% longer service life than conventional conveyor chains

  Minimal maintenance requirements with standard lubrication

  Improved hygiene with easy cleaning and sanitization

  Lower total cost of ownership through extended durability

Product Advantages

1. Gentle Egg Handling

  Smooth Surface Finish: Precision-manufactured to minimize egg damage

  Optimized Pitch: Designed specifically for egg collection systems

  Consistent Movement: Ensures smooth, gentle egg transport

  Result: 98% reduction in egg breakage rates

 

2. Superior Durability

  Hardened Steel Construction: 800 HV10 surface hardness

  Electro-galvanized Coating: 25 micron protective layer

  Advanced Heat Treatment: Specialized hardening process

  Result: 5-7 year service life with proper maintenance

 

3. Corrosion Resistance

  Electro-galvanized Protection: Resists ammonia and moisture

  Sealed Design: Prevents ingress of corrosive materials

  Maintenance-Friendly: Easy to clean and sanitize

  Result: Maintains performance in harsh farm environments

 

4. Reliability and Performance

  Precision Manufacturing: ISO 1275 compliant

  Consistent Quality: 100% inspection and testing

  Low Elongation: <0.5% after 1000 hours

  Result: Minimal downtime and maintenance

 

5. Cost Effectiveness

  Extended Service Life: 50% longer than standard chains

  Lower Maintenance: Reduced lubrication and replacement needs

  Improved Productivity: Fewer breakdowns and egg damage

  Result: Superior total cost of ownership

 

6. Easy Installation and Maintenance

  Standard Connections: Compatible with existing equipment

  Simple Lubrication: Standard agricultural lubricants

  Quick Replacement: Modular design for easy service

  Result: Minimal downtime for installation or maintenance

 

Application Cases

Case Study 1: Large-Scale Commercial Farm (50,000 birds)

Challenge: High egg breakage rate (8-10%) and frequent chain replacement every 2-3 years

 

Solution: Implemented our Egg Conveyor Chain system

 

Results:

 Egg breakage reduced from 9% to 1% (89% improvement)

 Chain service life extended to 6 years

 Annual maintenance costs reduced by 40%

 ROI achieved within 18 months

 

Case Study 2: Organic Poultry Operation (15,000 birds)

Challenge: Need for food-safety compliant equipment and minimal chemical usage

 

Solution: Installed Egg Conveyor Chain with NSF/ANSI 51 certification

 

Results:

  Full compliance with organic certification standards

  Easy cleaning and sanitization (no chemical residue)

  Improved product quality and market positioning

  Customer satisfaction increased by 35%

 

Case Study 3: Automated Farm System Integration

Challenge: Integration with modern automated egg collection systems

 

Solution: Customized Egg Conveyor Chain configuration

 

Results:

  Seamless integration with existing automation

  Improved system efficiency by 25%

  Reduced manual intervention

  Enhanced data collection for farm management

Parameter

Table 1: Chain Specifications

Parameter

Specification

Unit

Notes

Chain Model

6×32.2

-

Standard poultry application

Wire Diameter

6 ± 0.1

mm

Precision tolerance ±0.1mm

Pitch

32.2

mm

Optimized for egg collection systems

Chain Width

22 (max)

mm

Compact design for standard equipment

Weight per Meter

0.65

kg/m

Lightweight for easy installation

Breaking Strength

30 (min)

kN

Exceeds agricultural standards

Surface Hardness

800

HV10

Hardened for wear resistance

Coating Thickness

25

Micron

Electro-galvanized protection

Elongation at Break

≥8

%

Flexibility and durability

Table 2: Link and Connection Specifications

Component

Specification

Standard

Application

Master Link Type

Oblong Master Link

ISO 1275

Primary connection point

Master Link Strength

30 kN (min)

ISO 1275

Matches chain strength

Connecting Pin Diameter

6 mm

ISO 1275

Precision fit

Pin Material

Alloy Steel

ISO 1275

Enhanced durability

Pin Coating

Electro-galvanized

ISO 1275

Corrosion protection

Attachment Points

2 per link

Custom

Flexible configuration

Table 3: Performance Characteristics

Characteristic

Value

Condition

Benefit

Operating Temperature Range

-10°C to +60°C

Standard operation

Suitable for climate-controlled farms

Maximum Speed

3 m/s

Continuous

Efficient egg collection

Noise Level

<75 dB

At 2 m/s

Quiet operation

Lubrication Interval

500 hours

Normal conditions

Low maintenance

Expected Service Life

5-7 years

Proper maintenance

Excellent ROI

Elongation Rate

<0.5%

After 1000 hours

Minimal wear


Standards

Table 4: Quality and Manufacturing Standards

Standard

Specification

Compliance

Verification

ISO 1275

General Purpose Conveyor Chains

Full Compliance

Third-party certified

ISO 9001:2015

Quality Management System

Certified

Annual audit

ISO 14001:2015

Environmental Management

Certified

Sustainability focus

ASABE S318.19

Agricultural Chain Safety

Full Compliance

Agricultural standards

Food Safety Standards

NSF/ANSI 51

Compliant

Food contact safe

Corrosion Protection

ASTM B117 Salt Spray

500+ hours

Durability tested

Material Certification

EN 10204 3.1

Provided

Material traceability

Surface Hardness

ISO 6507-1

800 HV10 min

Quality assurance

Material Composition and Manufacturing Process

Steel Grade: High-carbon alloy steel (equivalent to DIN 17200 C50)

 

Manufacturing Process:

Raw Material Selection - Premium grade steel ingots

Forging - Precision forging for optimal grain structure

Heat Treatment - Specialized hardening and tempering

Surface Hardening - Induction hardening for wear resistance

Coating Application - Electro-galvanizing process

Quality Testing - 100% inspection and testing

Packaging - Protective coating for storage

 

Coating Specifications:

 Type: Electro-galvanized zinc coating

 Thickness: 25 ± 5 microns

 Adhesion: ISO 1275 standard

 Corrosion Resistance: ASTM B117 salt spray test (500+ hours)

 

International Standards Compliance

 ✅ ISO 1275 - General Purpose Conveyor Chains

 ✅ ISO 9001:2015 - Quality Management

 ✅ ISO 14001:2015 - Environmental Management

 ✅ ASABE S318.19 - Agricultural Chain and Sprocket Safety

 ✅ NSF/ANSI 51 - Food Safety Standards

 ✅ DIN 8187 - Precision Roller Chains

 ✅ BS 228 - Roller Chains and Sprockets

 ✅ JIS B 1802 - Roller Chains and Sprockets

Q & A
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both in European and Asian markets.