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Our Egg Conveyor Chain is specifically engineered for automated egg collection systems in modern poultry operations. Featuring a smooth, precision-manufactured surface and advanced hardening technology, this chain ensures gentle handling of eggs while maintaining exceptional durability and reliability in continuous operation environments.
Why Choose Our Egg Conveyor Chain?
In modern poultry farming, the efficiency and safety of egg collection systems directly impact productivity and product quality. Our Egg Conveyor Chain represents the pinnacle of agricultural conveyor technology, combining precision engineering with practical durability.
The Challenge in Poultry Operations
Poultry farms face unique challenges when it comes to egg handling:
• Egg Fragility: Eggs require gentle handling to minimize breakage and maintain quality
• Continuous Operation: Modern farms operate 24/7, demanding reliable equipment
• Corrosive Environment: Poultry facilities expose equipment to moisture, ammonia, and organic materials
• Maintenance Costs: Equipment downtime directly impacts farm profitability
• Hygiene Standards: Food safety regulations require easy-to-clean equipment
Our Solution
Our Egg Conveyor Chain addresses all these challenges through:
1 Precision Surface Engineering - The smooth, hardened surface minimizes egg damage while providing superior wear resistance
2 Advanced Material Science - High-grade steel with specialized hardening ensures longevity in harsh farm environments
3 Corrosion Protection - Electro-galvanized coating provides 25 microns of protective zinc layer
4 Optimized Design - Specifically engineered pitch and link configuration for gentle, consistent egg movement
5 Industry Compliance - Meets or exceeds all relevant agricultural and food safety standards
Farms using our Egg Conveyor Chain report:
• 98% reduction in egg breakage compared to standard chains
• 50% longer service life than conventional conveyor chains
• Minimal maintenance requirements with standard lubrication
• Improved hygiene with easy cleaning and sanitization
• Lower total cost of ownership through extended durability
Product Advantages
1. Gentle Egg Handling
• Smooth Surface Finish: Precision-manufactured to minimize egg damage
• Optimized Pitch: Designed specifically for egg collection systems
• Consistent Movement: Ensures smooth, gentle egg transport
• Result: 98% reduction in egg breakage rates
2. Superior Durability
• Hardened Steel Construction: 800 HV10 surface hardness
• Electro-galvanized Coating: 25 micron protective layer
• Advanced Heat Treatment: Specialized hardening process
• Result: 5-7 year service life with proper maintenance
3. Corrosion Resistance
• Electro-galvanized Protection: Resists ammonia and moisture
• Sealed Design: Prevents ingress of corrosive materials
• Maintenance-Friendly: Easy to clean and sanitize
• Result: Maintains performance in harsh farm environments
4. Reliability and Performance
• Precision Manufacturing: ISO 1275 compliant
• Consistent Quality: 100% inspection and testing
• Low Elongation: <0.5% after 1000 hours
• Result: Minimal downtime and maintenance
5. Cost Effectiveness
• Extended Service Life: 50% longer than standard chains
• Lower Maintenance: Reduced lubrication and replacement needs
• Improved Productivity: Fewer breakdowns and egg damage
• Result: Superior total cost of ownership
6. Easy Installation and Maintenance
• Standard Connections: Compatible with existing equipment
• Simple Lubrication: Standard agricultural lubricants
• Quick Replacement: Modular design for easy service
• Result: Minimal downtime for installation or maintenance
Application Cases
Case Study 1: Large-Scale Commercial Farm (50,000 birds)
Challenge: High egg breakage rate (8-10%) and frequent chain replacement every 2-3 years
Solution: Implemented our Egg Conveyor Chain system
Results:
• Egg breakage reduced from 9% to 1% (89% improvement)
• Chain service life extended to 6 years
• Annual maintenance costs reduced by 40%
• ROI achieved within 18 months
Case Study 2: Organic Poultry Operation (15,000 birds)
Challenge: Need for food-safety compliant equipment and minimal chemical usage
Solution: Installed Egg Conveyor Chain with NSF/ANSI 51 certification
Results:
• Full compliance with organic certification standards
• Easy cleaning and sanitization (no chemical residue)
• Improved product quality and market positioning
• Customer satisfaction increased by 35%
Case Study 3: Automated Farm System Integration
Challenge: Integration with modern automated egg collection systems
Solution: Customized Egg Conveyor Chain configuration
Results:
• Seamless integration with existing automation
• Improved system efficiency by 25%
• Reduced manual intervention
• Enhanced data collection for farm management
Table 1: Chain Specifications
Parameter | Specification | Unit | Notes |
Chain Model | 6×32.2 | - | Standard poultry application |
Wire Diameter | 6 ± 0.1 | mm | Precision tolerance ±0.1mm |
Pitch | 32.2 | mm | Optimized for egg collection systems |
Chain Width | 22 (max) | mm | Compact design for standard equipment |
Weight per Meter | 0.65 | kg/m | Lightweight for easy installation |
Breaking Strength | 30 (min) | kN | Exceeds agricultural standards |
Surface Hardness | 800 | HV10 | Hardened for wear resistance |
Coating Thickness | 25 | Micron | Electro-galvanized protection |
Elongation at Break | ≥8 | % | Flexibility and durability |
Table 2: Link and Connection Specifications
Component | Specification | Standard | Application |
Master Link Type | Oblong Master Link | ISO 1275 | Primary connection point |
Master Link Strength | 30 kN (min) | ISO 1275 | Matches chain strength |
Connecting Pin Diameter | 6 mm | ISO 1275 | Precision fit |
Pin Material | Alloy Steel | ISO 1275 | Enhanced durability |
Pin Coating | Electro-galvanized | ISO 1275 | Corrosion protection |
Attachment Points | 2 per link | Custom | Flexible configuration |
Table 3: Performance Characteristics
Characteristic | Value | Condition | Benefit |
Operating Temperature Range | -10°C to +60°C | Standard operation | Suitable for climate-controlled farms |
Maximum Speed | 3 m/s | Continuous | Efficient egg collection |
Noise Level | <75 dB | At 2 m/s | Quiet operation |
Lubrication Interval | 500 hours | Normal conditions | Low maintenance |
Expected Service Life | 5-7 years | Proper maintenance | Excellent ROI |
Elongation Rate | <0.5% | After 1000 hours | Minimal wear |
Table 4: Quality and Manufacturing Standards
Standard | Specification | Compliance | Verification |
ISO 1275 | General Purpose Conveyor Chains | Full Compliance | Third-party certified |
ISO 9001:2015 | Quality Management System | Certified | Annual audit |
ISO 14001:2015 | Environmental Management | Certified | Sustainability focus |
ASABE S318.19 | Agricultural Chain Safety | Full Compliance | Agricultural standards |
Food Safety Standards | NSF/ANSI 51 | Compliant | Food contact safe |
Corrosion Protection | ASTM B117 Salt Spray | 500+ hours | Durability tested |
Material Certification | EN 10204 3.1 | Provided | Material traceability |
Surface Hardness | ISO 6507-1 | 800 HV10 min | Quality assurance |
Material Composition and Manufacturing Process
Steel Grade: High-carbon alloy steel (equivalent to DIN 17200 C50)
Manufacturing Process:
1 Raw Material Selection - Premium grade steel ingots
2 Forging - Precision forging for optimal grain structure
3 Heat Treatment - Specialized hardening and tempering
4 Surface Hardening - Induction hardening for wear resistance
5 Coating Application - Electro-galvanizing process
6 Quality Testing - 100% inspection and testing
7 Packaging - Protective coating for storage
Coating Specifications:
• Type: Electro-galvanized zinc coating
• Thickness: 25 ± 5 microns
• Adhesion: ISO 1275 standard
• Corrosion Resistance: ASTM B117 salt spray test (500+ hours)
International Standards Compliance
• ✅ ISO 1275 - General Purpose Conveyor Chains
• ✅ ISO 9001:2015 - Quality Management
• ✅ ISO 14001:2015 - Environmental Management
• ✅ ASABE S318.19 - Agricultural Chain and Sprocket Safety
• ✅ NSF/ANSI 51 - Food Safety Standards
• ✅ DIN 8187 - Precision Roller Chains
• ✅ BS 228 - Roller Chains and Sprockets
• ✅ JIS B 1802 - Roller Chains and Sprockets